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Pyrolysis Plant

Tyre Pyrolysis Plant

  • Product Introduction:

Tyre Pyrolysis Plant —- By using the latest pyrolysis technology, this pyrolysis plant is developed by our company to refine oil from waste tires, waste rubber, waste plastic, acrylic and other organic solid wastes. Presently, our company has owned a series of leading patented technology in the country, possessing completely independent intellectual property rights and proprietary technology in several projects.....

  • Introduction
  • Characteristics
  • Technical Data
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  • Product Description:

    Tyre Pyrolysis Plant

    Tyre Pyrolysis Plant —- By using the latest pyrolysis technology, this pyrolysis plant is developed by our company to refine oil from waste tires, waste rubber, waste plastic, acrylic and other organic solid wastes. Presently, our company has owned a series of leading patented technology in the country, possessing completely independent intellectual property rights and proprietary technology in several projects, such as wet grinding technique used in processing coarse carbon black, continuous pyrolysis plant for waste plastics, automatic microwave pyrolysis reaction device for processing waste rubber, horizontally continuous distillation and carbonization of oil shale, as well as other items, which solved those common problems such as air-lock feeding, the corrosive action of sulfide and chloride on the equipment, the blocking-up for the pipe of the back part of the equipment, the stability and balance between the micro negative-pressure and thermal pyrolysis, etc.

    Raw Materials:

    Tyre Pyrolysis Plant Raw Materials

    Waste tires(include all kinds of machine’s tires, tire bead), waste rubber, Waste sole, inner tube, waste cable sheath, bicycle, motorcycle tires;

    Waste plastics: waste acrylic (PMMA), PE (price is high, generally used to make plastic particles), PET (transparent bottles, try not to use), PVC, PP( disposable cups, try not to use) and all kinds of waste nylon products.

    Final products:

    45% tire oil, 35% carbon black; 12-15% steel wire; 5-8%. Tire oil is also called fuel oil, can be directly sold (they are also used for processing or used for boiler combustion, bath center, restaurants, burning fuels such as floor brick) or deep processing into organic solvent with refining equipment and automotive fuel, etc. Carbon black can be directly as a fuel sales, also can use carbon black refining processing equipment, this equipment has two kinds of models, a kind of model can be processed to 300-1000 purpose, end products can do tire rubber or filling material, a kind of model can be processed to 1000-2500 purpose, end products can do industrial carbon black, printing ink, etc. Plastic oil, fuel oil, also called direct sales or used as fuel. Plastic quality of carbon black a little almost used as fuel.

    Tyre Pyrolysis Plant Final products

    Main equipments:

    Tyre Pyrolysis Plant is a complete system, the main equipment includes horizontal rotation cracking furnace, water seal system, multi-stage separator, static and dynamic seals, distillation column, efficient atomization desulfurization dust-removal device, as well as other devices. The whole pyrolysis system is designed reasonably, with high automation and perfect safety facilities, which conforms to the high environmental standards applying European countries, and has passed the American EPI environmental certification.

    Production Process:

    Tyre Pyrolysis Plant Production Process

    Equipment safety:

    Our company with the concept of the scientific development and the harmonious always put the safety first. The raw material and manufacturing equipment all are according to the national standards of steel containers during the process of equipment manufacture. The pyrolysis plant will in the Micro Negative Pressure condition during operating, and it can be good to prevent gas leaking. The essential component of non-condensable gases is hydrocarbon organic matter from CI to C4 and hydrogen chloride, sulfur, formic acid, and acetic acid. If the non-condensable gases burn directly, serious corrosion will occur, even occur serious accidents.

    In current process , Remove the corrosive harmful gas before it being burned as fuel oil, and separated into two independent systems by Micro Negative Pressure system and combustion system, then through the second safety liquid seal gas separation device and a special fire-back burning device, and then into the combustion system to burn. More important is we use the temperature , pressure multi-touch , over temperature and the overpressure automatic alarm system, using the newest overpressure automatic blasting to replace the pressure relief valve, and set up the pressure relief device, ensure that the pressure balance during operating.

    Technical parameters:

    Model Reactor size Stucture Capacity Running pressure Reactor rotating speed power
    TF-5 1.5×6.6M Horizontal Rotary 5T/D Micro negative pressure 0.4turn/min 16kw
    TF-8 2.0x6.6M Horizontal Rotary 8T/D Micro negative pressure 0.4turn/min 18kw
    TF-10 2.5×6.6M Horizontal Rotary 10T/D Micro negative pressure 0.4turn/min 20kw

    Customer Case:

    Tyre Pyrolysis Plant Customer Case

    Test and inspection:

    Before delivery, we all equipment will imitate the real production environment, use the customer need to deal with material test, to ensure the production line performance and production meet customer requirement. We sincerely invite customers came to the scene for final test.

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