Aluminum Scrap Melting Furnace
- Product Introduction:
Aluminum Scrap Melting Furnace featuring regenerative burners and double-chamber design. Achieves 98% recovery and 30-40% fuel savings via vortex melting technology. Multi-fuel compatible.
Video Description:
PRODUCT DESCRIPTION:
This advanced furnace features a double-chamber (Melting/Charging) system with a high-temperature graphite pump. By creating a molten aluminum vortex, scrap is quickly "washed" and melted without direct flame contact, ensuring a 98% metal recovery rate. Equipped with PLC automation and regenerative burners, it recycles exhaust heat to save 30-40% in fuel costs. It supports versatile fuel options, including natural gas, heavy oil, and biomass.
SUITABLE RAW MATERIALS:
This furnace is specifically designed to process various types of aluminum scrap, especially light and thin materials that are prone to high oxidation loss in conventional furnaces. For example: Aluminum Chips & Turnings, Used Beverage Cans - UBC, Aluminum Foil & Thin Sheets, Aluminum Wire & Shredded Scraps, Aluminum Clippings & Offcuts, etc.
OUTPUT & FINAL PRODUCTS:
The molten aluminum features high purity and minimal burning loss, ready for the next stage of production.
High-Quality Molten Aluminum:High purity and uniform composition, suitable for direct casting processes.
Finished Aluminum Ingots:Standard aluminum ingots can be produced when the furnace is integrated with an Ingot Casting Machine.
CORE PRINCIPLES:
Vortex Melting Technology
A high-temperature graphite pump introduces molten aluminum from the heating chamber into the melting chamber, creating a high-speed vortex. This allows aluminum scrap to be "washed" and melted through immersion, avoiding direct contact with high-temperature flames.
Regenerative Heat Recovery
It utilizes regenerative burners to recycle waste heat from exhaust gases. This process significantly raises the temperature of the combustion air, maximizing the furnace's overall thermal efficiency.
Double-Chamber Circulation
The double-chamber design (Melting & Charging) optimizes heat distribution. Combined with strong gas circulation, it ensures uniform furnace temperature and prevents localized overheating or overburning of the metal.
KEY ADVANTAGES:
98% Aluminum Recovery:Minimizes oxidation and burning loss, significantly increasing the metal output ratio to achieve up to 98% recovery.
30%-40% Fuel Saving:Compared to conventional furnaces, this system saves 30%-40% on fuel costs, drastically reducing daily operational expenses.
Multi-Fuel Support:Highly versatile fuel options including Natural Gas, LPG, Light/Heavy Oil, Coal, and Biomass, allowing users to choose the most cost-effective local energy source.
PLC & HMI Control:Equipped with an advanced PLC and Man-Machine Interface (HMI), the combustion control system is automated and user-friendly for easy operation.
FAQ:
Q1: What fuels can this furnace use?
A: The system supports: Natural Gas, LPG, Light/Heavy Oil, Coal, and Biomass.
Q2: How is the 98% recovery rate achieved?
A: The molten aluminum vortex ensures scrap melts quickly without direct flame contact, minimizing oxidation loss.
Q3: Why can it save 30-40% on fuel?
A: Mainly due to regenerative burners and air preheaters that recycle exhaust heat to preheat combustion air.
Q4: What are the maintenance benefits?
A: The round-bottom design and optimized burner layout ensure uniform heating, preventing local overheating and extending service life.
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CONTACT US:
If you have any requirement or suggestion, please fill in the form and send to us, thanks!E-mail:[email protected] | Whatsapp:+8613674945231
