Tire Recycling Equipment

Automatic Tyre Recycling Machine

  • Product Introduction:

The resource of waste tyres are mainly from waste tyres, waste tyre tubes, waste rubber belt, waste rubber hose, and waste rubber overshoes, then from the waste products and leftover bits generated while manufacturing rubber products. It belongs to one large categories of industry solid waste.

Video Description:

  • PROJECT DESCRIPTION:

    Rubber powder and reclaimed rubber. This is a promising recycling way which integrates environmental protection and resource recycling, and is also a scientific, reasonable and wide used important way of disposing waste rubber. Rubber powder production has no secondary pollution and the use rate of waste tire is 100%. The rubber powder also can extend to high added value and recycled new type products, such as stadium runway, waterproof roll, modified asphalt, rubber floor tile, etc. The development of rubber powder industry is the direction of waste tire comprehensive utilization, and is also the industry strongly supported by many countries in the world.

    Tire recycling application

    PROCESS FLOW:

    Flow chart of tire recycling

    1.Steel wire drawing machine: pull out steel wire from tire bead

    2.Tyre shredder: crush whole tire into rubber blocks(3-8cm)

    3.Steel wire separator: separate the rubber and steel wire and crush rubber blocks into rubber granules(10-15mm)

    4.Magnetic separator: separate steel wire from the mixture of rubber granule and steel wire

    5.Rubber granulator: crush rubber granules into more smaller size (0-4mm)

    6.Magnetic separator: remove the residual tiny steel wire

    7.Fiber separator: remove the nylon fiber and impurity.

    Hydraulic Tire Cable Extractor

    Hydraulic tire cable extractor

    Use Structure And Principle

    This machine consists of motor,hydraulic system,extracting hook,extracting mouth,main machine farme etc.The basic work principle is:the motor drives the hydraulic system and oil cyclinder,the hook is welded on the draw bar of the cylinder.the reciprocating movement of the oil pump and oil cylinder will cause the hook reciprocation.

    Put the tire onto the hook mouth,extend the hook out of the mouth and hook onto the tire lip,the start the motor.Owing to the strong extracting force of the oil cylinder,the wire cable will be taken out as a whole ring.

    Characteristics

    If the buyer want to save the cost,he should choose this machine.Small power consumption,easy operation,convenient in movement.

    Application

    Take out the wire cable from the tyre side

    Disadvantage

    It is manually operating machine,It would be a hard job for the worker whn he is dealing with a big tyre,and the efficeient is low.

    ModelPowerOil cylinder maximum tripAdapt to the tiretensionReciprocating speed(Time/Min)Weight(kg)Size of oppearance
    8005.5Kw800800516002x0.5x1
    120011Kw12001200151.514003x0.8x1

    Whole Tyre Crusher

    Whole-tyre-crusher

    Application

    This machine adopts a Germany technology.It crushes a whole tyre into the lumps at the size of 3~8cm directly,which will be ready for the shredding into the rubber powder at the size of 10~30 meshes and separating the wire pieces and fibers.

    Characteristic

    This machine possesses such features as compact structure,advanced technology,low energy onsumption,high efficiency etc.The crushing room adopts split structure,which is veryconvenient to maintenance.The machine adopts hard alloy steel as its blade,high rigidity and wearable.It could be re-used by sharpening for extending the service lifetime.

    Size of input material(mm)Diameter800 whole tyreDiameter1200 whole tyre
    Size of output pieces(mm)50x5060x60
    Shredding capacity0.8~1.2 Tons/Hr1.5~3 Tons/Hr
    Motor power(6 poles)7.5+7.5Kw15+15Kw
    Figure dimension(L×W×H)3280x1870x2900mm5200x2800x3500mm
    Total weight5800Kg15600Kg

    Magnetic Separator

    Magnetic separator

    It works by the theory of permanent magnetism rollers.It is widely used for separating the foreign metal matters from such materil of rubber powder,coal powder,construction material,glass material etc.It improves the material quality obviously by separation the mini metal powders.

    ModelZY-CX30ZY-CX40ZY-CX30
    Magnetic roller diameter300mm400mm300mm
    Magnetic roller speed0.648m/s0.33m/s0.648m/s
    efficiency96%96%96%
    Motor power0.55Kw0.55Kw0.55Kw
    Size of oppearance800x920x710920x1000x810500x750x600
    capacity5m³/h6.5m³/h3m³/h

    Rubber Granulator

    Rubber Granulator

    Rubber granulator is used to crush the rubber from the steel wire separator and the particle size can reach 1mm after crushing. Then they can reach the final size by particle sieving and circulation. Due to the particular design, the granulator can produce uniform and high quality rubber granule and above 99% of fiber is removed during production, so it has high separating efficiency.

    ModelPower(kw)Mesh sizeDimensionsWeight(kg)Capacity(kg/h)
    LD60022kwΦ5.51100×1150×20001800300kg/h
    LD80045kwΦ5.51700×1600×26002500600kg/h
    LD100075KWΦ5.52000×1800×26004500800-1000kg/h
    LD120090KWΦ5.52150×2250×295056001000-1200Kg/h

    Rubber Powder Mill

    Rubber-powder-mill

    Primarily pulverizing mill for crushing waste tires conducted at ambient temperature. Having a coarse pulverization, fine pulverization, and function of the isolated steel wire, etc.. The the material crushing effect of wire moles ideal. This machine adopts rotary milling works, material particles a performance of 10-30 mesh, screening, conveying pure colloidal particles can reach about 99% of the magnetic separator. Such as the need 40-100 purposes crumb, about 30 mesh particles directly ultrafine mill group processing.

    ModelRoll diameter*lengthRoll Rotate speedQuantityPower(kw)Overall size(m)   Weight
    XKP-560560*800mm25.6r/min 1set1105320*2300*200021.3t

    Fiber Separator

    Fiber separator

    It is a latest design of air separating equipment with good work performance.It is applied to separating the mini fiber piece from the rubber powder to improve its quality.It can alsobe applied to clarifying powder material in other Chemical industry.

    Model1100 type
    Capacity200-500
    Diameter of impeller1100
    Number of impeller(piece)8
    Rotate speed of main axis400
    Motor power5.5
    Dimension(LxWxH)1.5x1.5x3.4
    Weight(ton)1.5

    Feasibility Analysis Report

    ModelHNFA1000HNFA15000HNFA2000
    Processing capacity1000kg/h1500kg/h2000kg/h
    Raw material cost1t/h*10h*300rmb =3000rmb1.5t/h*10h*300rmb= 4500rmb2t/h*10h*300rmb= 6000rmb
    Power consumption240kwh*10h*1rmb / kwh=2400rmb300kwh*10h*1rmb/kwh=3000rmb450kwh*10h*1rmb/kwh=4500rmb
    Labor cost90rmb/d*3workers=270rmb90rmb/d*3workers=270rmb90rmb/d*3workers=270rmb
    Total cost3000+2400+270=5670rmb4500+3000+270=7770rmb6000+4500+270=10770rmb
    Rubber powder output and price1t/h*10h*80% =8t*1300rmb/t=10400rmb1.5t/h*10h*80% =12t*1300rmb/t=15600rmb2t/h*10h*80% =16t*1300rmb/t=20800rmb
    Steel wire output and price1t/h*10h*20%=2t*900rmb/t=1800rmb1.5t/h*10h*20%=3t*900rmb/t=2700rmb2t/h*10h*20%= 4t*900rmb/t=3600rmb
    Daily profit10400-5670+1800=6530rmb15600-7770+2700=10530rmb20800-10770+3600=13630rmb
    Monthly profit6530*30=195900rmb10530*30= 315900rmb13630*30= 408900rmb

    CUSTOMER CASE

    Tire recycling customer site

    Welcome to our Factory
    Welcome to our Factory
    Welcome to our Factory

CONTACT US:

If you have any requirement or suggestion, please fill in the form and send to us, thanks!E-mail:sunymachine@gmail.com | Whatsapp:+8613674945231

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