Definition and classification of mask machine

The mask machine is to make various masks with certain filtering performance through the processes of hot pressing, folding forming, ultrasonic welding, waste removal, ear belt and nose strip welding. The mask equipment is not a single machine, it needs The cooperation of multiple machines completes various processes.

Second, the classification of mask machines

At present, the common mask machines on the market are divided into the following categories: automatic cup mask machine, automatic N95 mask machine, flat mask machine, folding mask machine, duckbill mask machine, band-type mask machine, outer ear belt Mask machine etc.

1. Automatic cup mask machine

(1) Brief description of automatic cup mask machine

The automatic cup-shaped mask machine is an automatic production equipment for the production of cup-shaped masks. This automatic cup-shaped mask machine can automatically complete the shaping, pressing and trimming of cup-shaped masks with three or four layers of materials. It integrates multiple functions into one, directly The finished product is a single cup mask with high efficiency and labor saving. One person can operate three machines and can produce 8-12 cup masks per minute; the machine has stable performance, low noise, and can work continuously; PLC program control, advanced and intuitive ; Aluminum alloy structure, never rust; greatly save labor and improve production efficiency. It is suitable for the production of cup masks, anti-virus masks, N95 masks and other masks.

(2) Features of automatic cup mask machine

a. The servo and constant temperature control system are adopted, and the material is controlled from entering → forming → welding → punching through PLC program control, and the whole production process is fully automated.

b. The equipment only needs to be equipped with a fully automatic cup mask nose bridge strip ear band welding machine, and it can produce countless cup mask products that are sold in the market.

c. The products are exquisitely made, and their quality fully meets or exceeds domestic and foreign testing standards. At the same time, it saves more than 30% of the previous market mask equipment. So as to achieve a real sense of reducing costs and improving efficiency.

2. Fully automatic N95 mask machine

(1) Definition of fully automatic N95 mask machine

The automatic N95 mask machine refers to a series of flat and three-dimensional mask machines that use N95 non-woven materials as raw materials and can produce N95 masks.

(2) Features of the fully automatic N95 mask machine

a. The machine is small in size and occupies a small area. The whole machine adopts aluminum alloy structure, which is beautiful and firm without rust;

b. PLC touch screen control, advanced technology, stable and reliable;

c. Photoelectric detection, high reliability, good welding effect, low failure rate;

d. Friendly human-computer interaction interface, alarm for equipment abnormality and material shortage, and screen guidance to quickly handle abnormalities;

e. High degree of automation, convenient and quick operation and high production efficiency.

3. Flat mask machine

(1) Definition of flat mask machine

The flat face mask machine is also called the ultrasonic inner ear mask machine. It adopts ultrasonic welding method. When the mask is moved to the processing position, ultrasonic waves are automatically generated, forming micro-amplitude and high-frequency vibrations on the ear straps, which are instantly converted into heat to melt the processing. After the ear band is glued or embedded inside the mask body, it is a processing procedure after the production of the inner ear mask. Only one operator is required to place the mask body piece by piece in the mask tray, and the subsequent actions will reach the finished product. Complete automatic operation by the device.

(2) Work flow of flat mask machine

Work flow: (mask body) manual feeding → automatic ear strap feeding → ultrasonic ear strap welding → non-woven side strap feeding and edging → ultrasonic side strap welding → side strap cutting → finished product output → counting → finished product stacking → conveying Send out with device

4. Folding mask machine

(1) Definition of folding mask machine

The folding mask machine, also known as the C-type mask machine, is a fully automatic machine used for the production of folding masks. It uses ultrasonic technology to bond 3 to 5 layers of PP non-woven fabric, activated carbon and filter materials, and cut out the folded mask The body can be processed into 3M9001, 9002 and other mask bodies. According to the different raw materials used, the masks produced can reach different standards such as FFP1, FFP2, N95, etc. The ear straps are elastic non-woven fabrics, which make the wearer’s ears comfortable and stress-free. The mask filter cloth layer has a good filtering effect and perfect It fits Asian faces and can be used in high-pollution industries such as construction and mining.

(2) Features of folding mask machine

a. Folding mask bodies such as 3M9001 and 9002 can be processed, and the processing can be completed at one time;

b. PLC automatic control, automatic counting;

c. Simple adjustment device, easy to change materials;

d. The mold adopts extraction and replacement method, which can quickly replace the mold and produce different types of masks.

5. Duckbill mask machine

(1) Definition of duckbill mask machine

The automatic ultrasonic duckbill mask machine (duckbill mask making machine) is a machine that uses the principle of ultrasonic seamless welding to produce duckbill masks suitable for high-polluting industries. This machine mask body part can use 4~10 layers of PP non-woven fabric and filter materials (such as: melt blown cloth, activated carbon material, etc.), so that it can produce finished mask products with various filter levels such as N95, FFP2. And this machine has a very high degree of automation. From feeding to finished products, all are one-line automated operations: raw materials are automatically fed, nose line conveying system, and the nose line can be automatically folded in the non-woven fabric, automatic folding and The finished product is cut and the breathing valve hole can be added automatically.

(2) Features of duckbill mask machine

a. Fully automatic feeding system;

b. Folding forming system;

c. Ultrasonic heat sealing system;

d. The finished product produced by the duckbill mask machine has a beautiful appearance;

e. Stable performance, high output, low defect rate and easy operation.

6. Bandage mask machine

(1) Definition of bandage mask machine

The strapping mask machine adopts ultrasonic welding. A conveyor is set on the machine. The semi-finished mask is fed into the conveying device. After the edging tube is wrapped, the strap is pressed by an ultrasonic flower wheel, and the strap is cut to output the finished product. One person needs to place the mask body on the conveyor belt of the machine, and the rest of the subsequent work is done automatically.

(2) Features of the bandage mask machine

a. The frame is made of aluminum alloy and stainless steel, and the appearance is light and beautiful without rust;

b. Automatic counting, which can effectively control production efficiency and production schedule;

c. Frequency conversion control can adjust the operating speed of the equipment according to actual needs;

d. Pull the tube to feed the material, the positioning is more accurate, the width of the raw material can be controlled to the minimum, and the cost is saved;

e. The length and size of the finished product are uniformly controlled, with a deviation of ±1mm, which can effectively control the length of the finished product;

f. The equipment has a high degree of automation and low requirements on the operating staff, only need to discharge and arrange the finished product;

g. This machine adopts ultrasonic Taiwan system, Japanese transducer, stable performance and convenient operation;

h. The automatic ultrasonic welding wheel is made of imported high-quality steel DC53, which prolongs the life of the mold and is wear-resistant and durable.

7. External ear mask machine

(1) Definition of external ear mask machine

The outer ear mask machine ultrasonically fused the elastic bands to the outer sides of the mask body to complete the earband mask product. Only one operator needs to place the mask body piece by piece on the conveyor belt jig, and the rest of the subsequent actions are completed to the finished product. All are automatically operated by the machine, and the output of this machine is higher than that of ordinary earband machines.

(2) Features of the external ear mask machine

a. The machine is compact, small and does not occupy space;

b. PLC program control, high stability, low failure rate;

c. The whole machine adopts aluminum alloy structure, which is beautiful and firm without rust;

d, photoelectric detection, reduce the error rate;

e. The welding strength of the ear straps is adjustable.