Electric Vehicle Battery Recycling Processing Line
New energy vehicle power lithium batteries feature complex structures and high energy density, imposing stringent demands on the safety and specialization of recycling equipment. This lithium-ion battery recycling line is specifically designed for electric vehicle power batteries. It employs a continuous, modular process layout that integrates crushing, thermal treatment, sorting, and environmental processing. Capable of achieving a stable processing capacity of approximately 1 ton per hour, it is suitable for recycling projects involving various models and specifications of power lithium batteries.
Core Equipment Configuration
The entire recycling line is built upon a nitrogen protection system, creating an inert environment during critical crushing and thermal processing stages to effectively reduce fire and explosion risks. The lithium battery crusher uniformly shreds batteries under sealed conditions, followed by entry into the battery pyrolysis furnace. Controlled pyrolysis releases electrolyte and stabilizes material structure.
Thermally treated materials enter the battery shell separation system for preliminary separation of casings from internal components. The black powder sorting system employs a two-stage process, progressively refining black powder through multiple physical separation methods. An integrated black powder collection system ensures continuous and clean recovery operations. The copper-aluminum separation system performs precise sorting of valuable metals, enhancing overall resource recovery rates.
Environmental Compliance and Output
The production line concludes with an exhaust gas purification system that centrally treats emissions from pyrolysis and sorting processes, meeting modern environmental production standards. Final outputs include high-purity black powder, copper, aluminum, and other reusable materials ready for downstream processing. This lithium battery recycling line features a compact structure and stable operation, representing a mature equipment solution for power battery recycling that balances safety, processing capacity, and economic efficiency.
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