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Lithium Battery Flakes Recycling Processing Machine

Time:2025-09-02 16:27:23 Author:Suny Group

Lithium battery production waste and end-of-life batteries generate lithium battery flakes containing high-value materials such as copper foil, aluminum foil, and black powder. Efficient recycling prevents waste and pollution while enabling resource reuse and cost reduction.

Core Recycling Equipment and Process Flow

Within the battery flake recycling production line, various equipment forms a complete recycling process through scientific integration.

Crushing Equipment: Utilizes twin-shaft crushers or cooled crushing systems to perform preliminary crushing of battery flakes at low speeds and high torque, effectively preventing thermal reactions caused by friction. The equipment features wear-resistant blades and is equipped with gas collection systems to ensure operational safety.

Lithium Battery Flakes Recycling Processing Machine

Lithium Battery Flakes Recycling Processing Machine

Sorting Equipment: A multi-stage separation system comprising air classifiers, vibrating screens, and centrifugal separators efficiently processes fine particles, precisely distinguishing materials like copper foil, aluminum foil, and black powder to prepare for subsequent purification.

Airflow and Gravity Separation System: Utilizing high-pressure air classifiers and gravity separation tanks to further separate light and heavy materials. This process employs a waterless, environmentally friendly method to yield high-purity copper, aluminum, and graphite powder.

Dust and Exhaust Gas Treatment System: Dust and gases inevitably generated during production are managed through cyclone dust collectors, pulse-jet baghouse dust collectors, and activated carbon filters, ensuring harmless emissions that comply with environmental standards.

Intelligent Control System: The entire line employs PLC-based intelligent control integrated with remote monitoring and automatic alarm functions, achieving high automation that ensures safety while significantly reducing manual intervention.

Equipment Application and Selection Recommendations

In practical factory applications, enterprises of different scales can select configuration solutions based on production capacity: Small factories may adopt simplified combinations to meet basic recycling needs; large-scale recycling enterprises can equip full-process production lines to achieve scaled processing and high-value resource recovery. When selecting equipment, prioritize core parameters such as processing capacity, power consumption, and sorting efficiency. Plan accordingly based on facility space and budget constraints. Additionally, choosing suppliers with certified qualifications, comprehensive after-sales support, and customization capabilities can significantly mitigate operational risks.

Through the strategic deployment of specialized recycling equipment, enterprises can achieve safe, efficient, and environmentally responsible solar cell processing. For inquiries regarding relevant equipment or production line configurations, please contact us for consultation.

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