Motor Copper Winding Separation Rotor Stator Crusher Machine
To help recyclers process scrap small motors, rotors, and stators more efficiently, we have developed a complete production line for separating copper from metals in motors. The core objective is to rapidly crush scrap motors and thoroughly separate the internal copper windings from metals like steel and aluminum, thereby enhancing recycling purity and metal value. The entire line features compact structure, high processing efficiency, and low operating costs, enabling recycling plants to easily recover high-value copper from motors.
Efficient Copper Wire Separation Approach for Motor Recycling
Upon entering the crushing system, waste motors undergo high-speed impact in a hammer crusher, directly breaking down stators, rotors, and copper windings into small granular mixtures. Next, a magnetic separator automatically attracts and separates ferrous materials. The remaining material enters an eddy current separation system for further processing, separating copper, aluminum, and other non-ferrous metals. This integrated process ensures clear material classification, eliminating the time-consuming and safety-risk associated with manual disassembly while significantly improving copper wire recovery efficiency and product purity.
This recycling line primarily consists of three major systems:
Hammer Crusher—High-speed fragmentation of motor housings, stator cores, and entire windings to rapidly dismantle structures;
Magnetic Separation System—Utilizes magnetic attraction to naturally separate iron metals, enabling clearer and more efficient downstream sorting.
Eddy Current Separator—separates and discharges non-ferrous metals like aluminum and copper through a high-speed rotating magnetic field, yielding higher-purity copper and aluminum particles.
The fully automated line operates seamlessly, with integrated conveying, crushing, and sorting designs drastically reducing manual labor. Compared to traditional manual dismantling, this system achieves higher metal recovery rates while preventing damage to copper wires and iron cores, helping recycling plants increase profits and shorten recovery cycles.
The Ideal Solution for Motor Recycling Plants
If you handle scrap rotors, stators, or small motors, this crushing and separation line enables rapid entry into high-efficiency recycling. It suits motor dismantling plants, metal recycling stations, pre-treatment facilities for regenerative smelting, and investors seeking to expand copper recovery volumes. With stable operation, easy maintenance, and reasonable energy consumption, it delivers reliable equipment for boosting capacity and recovery purity.
For inquiries regarding production capacity configurations, copper separation purity, or factory installation case studies, please contact us anytime. We will provide detailed specifications and customized pricing solutions based on your requirements.
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