Pyrolysis Lithium-ion Battery Recycling Line
Every year, millions of lithium-ion batteries are discarded, yet each one contains valuable materials that can be recovered and repurposed. Our Pyrolysis Lithium-ion Battery Recycling Line transforms this waste into high-value resources through an advanced combination of shredding, pyrolysis, and separation technologies. Designed for industrial-scale operation with a capacity of 1 ton per hour, the system achieves over 95% recovery rate of black mass and 98% purity, along with more than 98% separation efficiency for copper and aluminum. It’s a powerful, high-ROI solution for companies seeking both environmental responsibility and profitability.
Core Process: Nitrogen-Protected Shredding and High-Temperature Pyrolysis
Safety and efficiency define this production line. The process begins with nitrogen-protected shredding, preventing the risk of ignition from residual electrolytes. The materials are then transferred to a high-temperature pyrolysis system, which removes electrolytes and organic components, allowing the black mass to separate cleanly from the shell. Afterward, a hammer crusher and dual-drum powder removal system maximize black mass release. Shell materials are further processed through zigzag air separators and magnetic separators to isolate steel and aluminum components. Finally, airflow separation achieves precise copper and aluminum recovery, ensuring all valuable metals are purified and ready for resale.
Eco-Friendly Design for a Sustainable Future
Beyond its impressive recovery efficiency, the system also ensures full environmental compliance. Equipped with exhaust treatment units including spray towers, dust collectors, and UV catalytic purification systems, it effectively removes gases and particulates produced during pyrolysis. Compared to traditional burning or chemical leaching, this method reduces chemical usage and eliminates secondary pollution. It’s not only a cleaner recycling process—but also a smarter business strategy.
Belgian Customer Lithium Battery Recycling Site
The Pyrolysis Lithium-ion Battery Recycling Line represents the next step in green energy recycling—recovering lithium, cobalt, nickel, copper, and aluminum for reuse in new energy applications. For companies aiming to join the circular economy and maximize their returns, this is your path to turning waste into sustainable profit. Contact us today to learn more about the future of battery recycling.
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