ACSR Conductor Shreaed Machine
This is a specialized shredding and cutting machine designed for ACSR steel-core aluminum stranded wire. Through structural optimization and upgraded blade design, it enables rapid separation of the steel core from the aluminum layer while ensuring continuous and stable feeding operations. In the field of waste power cable recycling, traditional equipment often struggles to process the steel core and aluminum layer simultaneously, resulting in rapid blade wear and unstable output. This ACSR shredder addresses precisely this challenge through technical refinement. The machine employs an alternating cutting structure of moving and stationary blades, efficiently gripping and shredding steel-aluminum composite wires. This facilitates smoother downstream sorting processes and enhances overall processing efficiency.
Shredded materials are separated via a magnetic conveyor belt, which automatically segregates ferrous steel cores from aluminum components without manual intervention, significantly reducing operational costs in the recycling process. The magnetic separation system adjusts separation intensity based on material density and magnetic response, achieving high-purity separation of steel cores and aluminum. This sorting method significantly enhances product value for downstream applications such as smelting, recycling, secondary processing, or aluminum briquetting. Output particle size can be customized to meet factory requirements—coarse, medium, or finer grades are achievable—facilitating seamless integration with subsequent processes like smelting, recycled aluminum production, or metal recovery. The entire process flows compactly and continuously—from feeding, cutting, conveying, magnetic separation to discharge—delivering stable, controllable throughput for large-scale recycling enterprises.
As the core model for ACSR cable recycling lines, this equipment is ideally suited for substation demolition materials, utility cable waste processing, metal recycling stations, and re-melting plants. The high-strength cutter head structure minimizes damage from hard steel wires, ensuring smooth operation, exceptional durability, and low maintenance frequency—ideal for long-term continuous operation. For facilities requiring capacity expansion or new recycling projects, we offer customized configuration solutions based on cable diameter, impurity ratio, and target output. These include conveying methods, cutter material selection, dust removal and soundproofing systems, and sorting precision calibration—all designed to enhance recycling efficiency and finished product value.
If you're seeking a shredding and recycling solution that effortlessly processes ACSR cables and achieves efficient steel-aluminum separation, contact us for detailed machine configurations, production parameters, and pricing. We offer trial demonstrations and technical selection guidance to accelerate your recycling line's stable operation, maximizing metal recovery profits per ton of scrap cable.
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