Cable Granulator Recycling Automated System
As profits from recycling waste electrical wires and cables continue to rise, the ability to rapidly separate mixed cables into high-purity copper pellets and plastic pellets has become crucial for recyclers to enhance their competitiveness. SUNY Group's automated cable pellet recycling system employs multiple processes—including cutting, crushing, and density separation—to efficiently process various scrap copper wires and cables. It produces high-purity copper pellets without traditional incineration or manual stripping, ensuring safety and environmental compliance while significantly boosting production capacity.
The system handles a broad range of materials, including cables from appliance dismantling, construction waste wires, multi-core cables, communication cables, and automotive wiring harnesses. By optimizing the crushing curve and air-classification structure, it ultimately produces exceptionally clean copper pellets. These pellets can be sold directly as metal raw materials to smelters, copper processing enterprises, or the electrical manufacturing industry, demonstrating significant circular value.
Core Process Equipment: Fully Automated from Crushing to Separation
The complete cable granule recovery system comprises multiple critical components, with each step determining the final copper purity and production capacity.
At the front end, a feeding conveyor uniformly delivers waste cables into the system, eliminating instability caused by manual feeding. The material then enters the copper wire crusher, where a high-speed rotor cuts thick cables into small segments, initiating separation of copper from plastic sheathing. The crushed mixed material proceeds via conveyor belt to the density separation system—the core of the entire setup.
The density separation platform employs a combination of airflow and vibrating screens to automatically separate copper and plastic based on their differing densities. Copper particles settle and are concentrated for output, while plastic is air-separated to the opposite end. The entire process requires no water washing or chemicals, ensuring stable, eco-friendly operation with minimal maintenance.
Depending on output requirements, additional modules like secondary shredders, dust collection systems, and electrostatic separators can be configured. This achieves final copper purity exceeding 99%, meeting high-end recycling standards.
High-purity output and reliable design maximize recycling profitability.
The cable pellet recycling system not only delivers clean copper pellets but also enables enterprises to achieve significant leaps in efficiency and profitability. Featuring a modular design, the machine is compact and space-efficient, making it ideal for new recycling plants or production line expansions. Its user-friendly interface allows even non-specialized workers to operate it quickly.
The equipment operates continuously and stably, suitable for 24/7 operation. This facilitates the processing of large cable inventories and shortens the investment payback period. Both separated plastic and copper are fully recyclable, helping businesses reduce waste disposal costs and enhance overall profit margins.
If you're seeking a mature, stable, cost-effective cable copper granulator recycling solution suitable for industrial production, feel free to contact us anytime. We provide equipment videos, factory layout plans, production capacity recommendations, project quotations, and tailored solutions based on your specific material requirements.
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