Machine for Recycling Hydraulic Hoses
Discarded hydraulic hoses feature highly intertwined steel wire layers and outer rubber layers. If the shredding and separation process is poorly designed, it not only fails to achieve thorough separation but also risks overloading equipment, causing steel wire entanglement on shafts, and excessive wear on rubber components. To address this common challenge, Henan Recycle employs a proven “two-stage shredding + single-stage sorting” process specifically engineered for efficient hydraulic hose recycling.
I. Two-Stage Shredding Process Design
The first step in the entire hydraulic hose recycling line is pre-shredding with a twin-shaft shredder. Operating at low speed and high torque, this machine uses two intermeshing cutting shafts to tear whole or bundled hoses into shorter segments. The core function of this step is not complete separation, but rather to reduce material volume, disrupt overall structure, and create conditions for subsequent steel wire and rubber separation. It also effectively prevents long steel wires from directly entering downstream equipment, mitigating entanglement risks.
After primary crushing, the material enters the secondary heavy-duty crushing equipment, also known as the steel wire separator. This equipment employs enhanced shearing and compression mechanisms to perform deep crushing on the hoses, thoroughly separating internal steel wires from rubber particles to achieve true “deconstructive crushing.”
II. High-Efficiency Separation Equipment
After secondary crushing, the mixed material enters a powerful magnetic separation system. The magnetic separator leverages the inherent magnetic difference between steel wires and rubber to completely adsorb and separate residual steel wires, ensuring rubber particles remain free of metallic impurities. This magnetic separation process not only enhances steel wire recovery purity but also significantly increases the reusability value of rubber particles.
The entire equipment set is structurally designed for stable, continuous operation. Key components utilize wear-resistant materials to reduce friction-induced wear from steel wires, extending equipment lifespan.
III. Application Value and Advantages
This hydraulic hose recycling equipment is suitable for applications such as construction machinery repair stations, waste rubber recycling plants, and renewable resource processing centers. Separated steel wire can be directly recycled as scrap steel, while rubber particles can be utilized for reclaimed rubber, rubber products, or fuel substitution, achieving dual-path material recovery.
The entire process features a clear workflow and highly compatible equipment, requiring minimal operator dependency with controllable operating costs. It is particularly suited for recycling enterprises needing long-term, stable hydraulic hose processing. If you are seeking a solution that truly addresses the challenge of separating steel wire from rubber hoses, please contact us for consultation.
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