Solar Panel Frame Removal Machine for Small-scale Recycling Lines
The solar PV panel frame removal machine is used in the pre-processing stage of small-scale PV recycling production lines. Its core function is to remove aluminium frames and junction boxes stably and efficiently, enabling end-of-life PV modules to proceed directly to the subsequent crushing and sorting systems, thereby improving overall recycling efficiency and reducing the risks associated with manual dismantling.
Modular Design and Industrial-Grade Operation
The equipment employs a three-step process of ‘positioning – frame removal – separation’, making it ideally suited to small-scale continuous or intermittent operating environments:
Core Structure: Comprises a hydraulic drive system (providing a stable pressure of 1–2 tonnes), an aluminium frame removal unit, a junction box removal unit, a bidirectional positioning mechanism, a chain conveyor system, and a PLC-controlled touchscreen.
Solar Panel Frame Removal Machine for Small-scale Recycling Lines
High-Efficiency Process: After modules are automatically fed and precisely positioned, the hydraulic mechanism simultaneously strips the aluminium frames and removes the junction boxes. The production rate is maintained at a steady 6–8 cycles per minute.
The core value of this equipment lies not in the blind pursuit of full automation, but in delivering exceptional processing consistency and dimensional compatibility. Its chain conveyor structure allows direct integration with downstream crushing and separation systems, providing a seamless interface for future upgrades to a complete photovoltaic recycling production line.
Technical Specifications and Multi-Scenario Adaptability
The equipment’s configuration prioritises high stability and energy efficiency, whilst supporting customised moulds for mainstream 60-cell and 72-cell modules as well as non-standard modules:
Core Power: Main motor power 5.5 kW / Power supply 200 V / 60 Hz / 2×1 oil pump system configuration
Operational Performance: Design pressure 1–2 tonnes / Hydraulic stroke 150 mm / Efficiency 6–8 cycles per minute
Dimensions and Weight: Overall dimensions 1.9 m × 1.7 m × 1.7 m / Weight approx. 1 tonne
Applications: Widely used in small-scale PV recycling stations, regional environmental treatment centres, PV module dismantling workshops, and various solar panel recycling start-ups.
This equipment enables small-scale recycling projects to integrate into standardised, industrial-grade processing workflows. Through a stable, low-risk, and easily scalable pre-treatment process, it effectively enhances recycling profitability, making it a cost-effective choice for entering the PV circular economy.
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