What is the workflow of tire pyrolysis equipment?
With the improvement of the living standard of the residents and the growth of people's demand for purchasing cars, the number of car ownership will continue to show a rapid growth trend. The popularity of cars, waste tires and other garbage also gradually increased. So how to deal with these end-of-life tires?
The pyrolysis refinery equipment developed and produced by SUNY GROUP uses pyrolysis, which is heated under oxygen-free conditions to produce thermal cracking of organic materials, which are cracked according to their carbon-to-hydrogen ratio to form a gas phase (pyrolysis gas) and a solid phase (solid residue) of high utilization value. The whole process of pyrolysis is stable and safe, energy-saving and environment-friendly, without black smoke and odor, which can meet the requirements of environmental protection emission and can pass the environmental assessment.
The raw materials and products that can be processed by pyrolysis oil refinery equipment:
The pyrolysis oil refinery equipment can process waste tires, waste rubber, waste sludge, waste plastics and other solid wastes, such as various mechanical tires, tire rims, inner tubes, bicycle and motorcycle tires, waste acrylic, PE, PVC and other kinds of waste nylon products. The products obtained after pyrolysis are (taking waste tires as an example): 45%-55% fuel oil, 30%-35% carbon black, 10%-15% steel wire, 8%-10% combustible gas. Pyrolysis refining equipment can make full use of the waste tires, get more fuel, and get considerable economic benefits.
Workflow of pyrolysis oil refining equipment:
Tire pyrolysis plant production process
1、Feeding - send the waste tires into the cracking reactor through the feeding machine;
2, pyrolysis - ignite the burner to heat the reaction kettle, the temperature inside the kettle will be heated to 150 degrees to produce oil gas, the temperature will be heated to 260-300 degrees to produce a stable amount of oil gas;
3, buffering and settling - oil and gas from the gas outlet into the buffer tank for buffering, one is to buffer the flow rate, the second is to contain impurities of oil to settle down, return to the reactor to continue cracking, light oil and gas into the condenser;
4, condensation - light oil and gas evenly into the condenser is liquefied into oil into the tank, in order to ensure the condensation effect of oil and gas, increase the rate of oil, pyrolysis refining equipment is equipped with a total of three condensing systems are vertical condenser, horizontal condenser and condensing tower.
5、Gas purification - the remaining tail gas is non-condensable gas, which will be treated by the tail gas purification system through spraying and adsorption, and can be used as fuel to return to the reactor for combustion; the flue gas generated during the heating process will be treated by the desulfurization and purification tower and can meet the environmental emission requirements.
6. Slag discharge - After the reaction kettle is cooled, the slag discharge port is opened and the carbon black is discharged through the screw elevator for collection.
As the number of end-of-life tires increases year by year, the recycling technology of end-of-life tires will be more and more perfect, at present, in addition to tire cracking methods, there are tire pellets and rubber powder recycling methods, SUNY GROUP as a professional solid waste recycling equipment manufacturer, has a wealth of experience and perfect technical process equipment, not only in waste tires, in the field of electronic waste and other areas also have a wealth of experience in recycling, if If you want to know more information, please feel free to contact us for consultation.
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