Electric Motor Stator Winding Puller Machine
A scrap motor stator winding removal machine is a specialised piece of equipment used to recover copper wire from inside motors. It separates the copper windings from the stator core through cutting, clamping, and hydraulic pulling, thereby reducing the workload involved in manual dismantling. It is suitable for motor recycling plants and scrap metal processing enterprises.
Structure and Working Principle of the Stator Winding Removal Machine
The copper wire in a motor stator is typically wound around a silicon steel laminated core, and manual removal is a time-consuming process. The Electric Motor Stator Winding Puller Machine employs a combination of mechanical cutting and hydraulic pulling to separate the copper wire from the stator structure.
The equipment primarily consists of a stator clamping mechanism, cutting components, a copper winding pulling mechanism, a hydraulic system, and a control unit. Some models are also equipped with a lifting platform to assist with the handling and positioning of heavier stators. Depending on the stator dimensions and winding structure, appropriate clamping fixtures can be selected to carry out the dismantling.
Electric Motor Stator Winding Puller Machine
Copper Winding Separation Process and Equipment Advantages
During operation, the scrap motor stator is first placed in the work area. Once the workpiece is secured, the ends of the windings are cut to create a separable gap between the copper wires and the iron core. Subsequently, the clamps grip the copper windings, whilst the hydraulic mechanism applies a pulling force to extract the copper wire from inside the stator. The separated copper wire can then proceed to subsequent sorting, baling or processing stages, whilst the stator core is collected separately.
The core value of this equipment lies not merely in increasing the extraction speed, but in transforming repetitive dismantling tasks—which were previously reliant on manual labour—into mechanised operations. When the equipment is configured with a dual-station or dual-operator design, it allows two operators to carry out their respective tasks simultaneously, thereby improving the utilisation of the workspace. The cutting area is fitted with safety guards to help minimise the risks associated with accidental misuse of the cutting tools.
For scrap motors of different specifications, the equipment should be selected based on the stator’s outer diameter, winding structure, unit weight and anticipated processing volume. Some relevant models are suitable for stator diameters ranging from approximately 80–250 mm; the specific range is subject to the parameters of the actual model.
Scope of Application and Recycling Uses
The Electric Motor Stator Winding Puller Machine is primarily used for the recovery of copper wire from the stators of end-of-life electric motors; it is also suitable for washing machine motors, fan motors, and other end-of-life motors containing copper windings. For recycling enterprises requiring the continuous processing of stators of various specifications, the installation of suitable cutting, pulling and material handling equipment helps to establish a more stable dismantling process.
SUNY GROUP supplies motor stator winding removal equipment and can provide recommendations on equipment configuration based on the customer’s stator dimensions, processing requirements, and operating methods. To find out more about our products, please feel free to contact us at any time to obtain video materials and pricing information.
Recommend products
CONTACT US:
If you have any requirement or suggestion, please fill in the form and send to us, thanks!E-mail:[email protected] | Whatsapp:+8613674945231
