Guide to Selecting Scrap Cable Recycling Equipment
Scrap cable recycling equipment is industrial machinery designed to efficiently separate scrap cables into copper and plastic pellets. Through processes such as multi-stage crushing, magnetic separation, air classification and electrostatic separation, it achieves precise separation of copper and plastic, and is widely used in the fields of electronic waste, industrial waste treatment and resource recovery.
Scrap Cable Recycling Equipment
Analysis of the Equipment Process Flow
The entire waste cable processing workflow comprises primary crushing, magnetic separation, secondary crushing, dust removal, air classification and electrostatic separation. Firstly, the waste cables are fed into a primary crusher to reduce the wire to a size suitable for separation. A magnetic separator then extracts ferrous impurities, ensuring the purity required for subsequent copper-plastic separation. Secondary crushing further reduces the cable cores, creating the conditions for high-precision separation. Dust generated during crushing is collected by a dust collector, purifying the exhaust air to meet environmental protection requirements.
Next, the air separation unit performs an initial classification of lightweight plastic and heavy copper particles. The copper particles then enter the electrostatic separator for fine separation, ultimately yielding high-purity copper and plastic pellets. By-product dust is collected by a pulse dust collector, ensuring an environmentally friendly process.
Technical Specifications and Capacity Analysis
Taking a commonly used model as an example, the CR-300 has a power rating of 55 kW and a capacity of 200–300 kg/h. With dimensions of 4.5 × 2.5 × 4 metres, it is suitable for medium-sized waste cable processing plants. The larger CR-500 model has a power rating of 105 kW and a production capacity of 400–500 kg/h, making it suitable for industrial recycling facilities with higher output volumes. For very large-scale processing, the CR-1000 model, with a power rating of 195 kW, can achieve efficient production rates of 800–1,000 kg/h.
Through process optimisation and parameter control, the equipment not only improves copper granule recovery rates but also ensures the integrity of plastic granules, which can be directly reused or further processed. Data indicates that CR series equipment achieves copper recovery rates of over 99% in actual operation, significantly outperforming traditional manual dismantling methods.
Application Value and Operational Recommendations
Scrap cable recycling equipment is suitable for electronic waste recycling companies, industrial waste treatment plants and resource recycling enterprises. It offers a stable return on investment, low operating costs, long maintenance intervals and the capability for automated operation. When selecting a model, it is recommended to choose the appropriate type based on the type of scrap cable and daily processing capacity, whilst taking into account workshop space and dust extraction and environmental requirements when planning the layout.
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