Stator Cutting and Copper Extraction Machine
The stator cutting and copper extraction machine is a piece of equipment specifically designed for the recycling of end-of-life electric motors. Through multiple processes—including casing cutting, stator separation and copper coil extraction—it enables the efficient separation of copper wire from within the motor, thereby reducing the costs associated with manual dismantling and improving the efficiency of end-of-life motor recycling.
Stator Cutting and Copper Extraction Machine
Integrated design simplifies the motor dismantling process.
Traditional scrap motor recycling typically requires manual processing using cutting tools, hammers or dismantling equipment, which is not only physically demanding but also prone to damaging the copper windings, thereby reducing their subsequent recycling value. The stator cutting and copper extraction machine integrates multiple processing steps into a single unit, capable of opening the motor casing, cutting the stator and extracting the copper windings.
The machine first uses a small cutting blade to cut open the motor casing, exposing the internal stator structure; it then employs a large blade to split the stator lengthwise, dividing the entire stator into two parts to facilitate the subsequent separation of the copper windings. Compared with traditional manual dismantling methods, this mechanised approach not only reduces dismantling time but also enhances the stability of the copper recovery process.
Disassembled Motor Stator
Multifunctional blade system adapts to different motor specifications
One of the key features of this equipment is its interchangeable cutting tool system. By fitting blades of different specifications, it can accommodate scrap motors of various sizes and types, including small motors, industrial motors, and mixed-source motor scrap.
For the extraction of copper windings, the machine is equipped with multiple operating modes, including gripping, pushing and pulling. Operators can select the appropriate extraction method based on the size of the stator, the tightness of the copper windings and the motor’s structure, thereby enhancing the equipment’s adaptability.
For example, for motor stators with a relatively compact structure, a method involving cutting followed by assisted pulling can be used to make it easier for the copper coils to separate from the iron core; for larger stators, continuous processing can be achieved by adjusting the tool position. This flexible design reduces the operational difficulty when switching between different motor models.
Improving the efficiency of scrap motor recycling and copper resource utilisation
Scrap motors typically contain various metals such as copper, iron and aluminium, amongst which copper coils possess high recycling value. Through mechanised dismantling, the ‘Stator Cutting and Copper Wire Extraction Machine’ is able to extract the copper coils relatively intact, thereby reducing the losses incurred during manual dismantling.
The Stator Cutting and Copper Wire Extraction Machine provides a more efficient and stable mechanised solution for the recovery of copper resources from end-of-life motors. Through precise cutting and a variety of extraction methods, it improves copper recovery efficiency, helping recycling enterprises to optimise their dismantling processes and realise greater value from these resources.
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